Quality labels are essential in any product. There are, however, several options for creating your own labels.Both digital and flexographic label printing are organised methods for producing product labels, but it’s not always clear why one is superior to the other for your company. Let’s look at the differences between the two printing methods (and how you don’t always have to choose between the two).

The Differences Between Flexographic and Electronic Printing

The main difference among both flexographic and electronic printing services is how the two methods operate. Each strategy is developed to do the same thing: print brand labels.

 However, they handle this duty in completely different ways.

The printing method for flexo labels

The old way of flexo printing services usually involves pressing ink onto one of films or sheets. This method stamps your logo onto the tag material using specialised rubber printing. These plates are linked to cylinders so that a screen printing machine can stamp many times on a roll of labels. To handle large volumes, bigger projects will often skip the rubber sheets and print the label shape directly on crates.

Flexographic printing has the disadvantage that its different prices can easily build up. Every colour in your design will require its own plate, so that you’ll need many unique plates for each design.

If you already have many SKUs, that number rises rapidly. Suppose you require labels for 4 different SKUs, each of which requires four different colours. That’s 16 total plates that you’ll need to pay for if you go with flexographic printing.

Flexographic printing comes with extra charges. Time and labour are also factors. To make a flawless impression on every piece, lamination printers must match each plate. This isn’t a quick procedure; certain jobs may take days to fully set up. 

Checking these setups also takes a huge amount of waste. It’s not unknown for waste collected during flexographic setting to account for 15% more than of your material prices.

So, with so many extra charges and difficulties, why would companies  choose flexographic label printers? This technique is ideal for huge label printing activities. Because larger volumes help recover the cost expenses over a long limited run of labels, large corporations like Bud use flexographic publishing for thousands of labels. Small and medium enterprises, on the other hand, are unlikely to operate on the same scale.

The printing of digital labels

In favour of using computers, printing services avoids the problem for plates. Art data that lay out your idea and spell out particular Pantone colours and other important guidelines are read by digital label printed materials.

The printer then transfers images onto medium via a required knowledge technique. To combine electrically charged particles into a flat layer.. This technique produces a unique picture on the blanket, which is then copied to the label layer.

The online printing process provides organisations with much more control and cost opportunities due to the lack of unique plates and long setups. Flexographic printers require lots of spot colours by how they’re created. 

To reach full colour label writing without having to buy multiple inks for each shade, digital printers use CMYK blending.

In fact, digital label printing is a far more reasonable option. Digital printing can allow you to meet company label needs with faster response times by saving tools and set expenses. 

Because of the time savings, you’ll have your labels easier than if you had to look for better plates every time you change your orders.

Whereas digital printing has lots of benefits, there are times when flexographic printing is important. Sheets, for example, are required for applying flood or area paints on labels. However, digital printing hasn’t improved far enough to support more than a few metal, bright, and colourful inks. Until those speciality inks are produced, you may need to use a flexographic method to get those results.

Get the best of all worlds by combining electronic and flexographic labelling.

You don’t have to choose between electronic and flexographic printing services because they both have benefits. Digital labelling is open to accept flexographic finishing into its procedure, helping you to enjoy all the benefits of both.

Printed labels go via a completion machine to provide final work like graphic coatings or print security throughout the electronic label printing process. Some digital label printing firms, on the other hand, have flexographic stations built into the finishing process to meet unique needs such as flood coatings or neon inks.

These new final steps, like normal flexographic printing, will need plates for any unique designs. Moreover, because you’re only creating one plate, the costs and time involved with equipment and setup are lowered. Flood coatings of white ink or brand polish also don’t need plates because they employ a solid stamping that’s already on hand. In other words, you can still take advantage of flexographic publishing without the extra costs or delays.

Choose the Best Label Printer for Your Business

Although electronic and flexographic custom printing offer benefits, finding the proper option for your labelling is important. Our digitally label printing method and flexographic completing systems at Mosaic Vision allow you to put in the better and more cost labels for your business.

We try to be much more than a labels printer. All through the order processing, our team works with you to improve your designs and find any problems before they are a problem. We can produce the best labels with low tool costs and faster response times because of our flexibility. Contact Mosaic Vision today to get started on your next labelling project.

For further details 

Please contact Mosaic Vision  if you have any questions about labelling for any product. Send us an email at info@mosaic-vision.net or give us a call at +92 324 8473731. We offer free packaging design ideas and do not charge for delivery anywhere in the United States..